Case Studies & Deployed Systems

OUR WORK

Real problems. Real software. Real-world engineering. We architect solutions directly matched to the demands of plant floors, enterprise operations, and computational pipelines.

Industrial Partner // Paranjape Autocast Pvt. Ltd.

INDUSTRIAL ENERGY MONITORING

Production Active

A real-world industrial software system engineered to capture, aggregate, visualize, and analyze electrical power consumption across discrete manufacturing departments, induction furnaces, and plant machinery in real time.

TELEMETRY_INGEST // RS485_MODBUS_GATEWAY // INDUSTRIAL_PLANT_1 ONLINE 24/7
Active Power Demand
1,482.6 kW
Cumulative Daily Total
18,240.5 kWh
Specific Consumption
412.3 kWh/Ton
PLANT LOAD CONTOUR (CONTINUOUS SAMPLING) TARGET MAXIMUM: 500 kWh/Ton
Department A (Induction Melting) 720.4 kW (48.6%)
Department B (Automatic Moulding) 384.1 kW (25.9%)
Department C (CNC Finishing) 215.2 kW (14.5%)
Department D (Auxiliary & Utilities) 162.9 kW (11.0%)

The Challenge

At Paranjape Autocast Pvt. Ltd., the foundry facility previously relied on manual meter logs taken on physical paper registers by operators walking between sub-meters at each shift change. Peak load demand spikes went unnoticed until monthly utility penalty invoices arrived, leaving management with zero live visibility into departmental consumption or equipment leaks.

The Engineering Approach

TEK10 engineered an automated industrial telemetry pipeline, integrating multi-function energy meters across major plant feeders using RS485 / Modbus protocols wired into an edge IoT gateway. Telemetry is streamed into a high-throughput time-series database and rendered on responsive operational dashboards, permanently eliminating manual meter logbooks.

System Architecture & Tech Stack
Industrial Telemetry Modbus RS485 Python & FastAPI Time-Series Database SVG Data Visualization Automated Shift Reports

Verified Operational Impact

Enabled plant management to track specific energy consumption (kWh/Ton) in real time, pinpointing off-peak heating inefficiencies and replacing manual shift paper logs with automated daily shift reports.

Enterprise Operations Platform

SMART VISITOR MANAGEMENT SYSTEM

Deployed Platform

A unified digital visitor management ecosystem designed to eliminate paper visitor registers, enforce host approval protocols, and provide gate security officers with instant digital verification.

GATEWAY_VMS // MAIN_ENTRANCE // AUDIT_ACTIVE GATE ACTIVE
Real-Time Check-In Registry
Rajesh M. (Vendor) Host: Operations Dept // Gate 01
In-Plant
Ananya Sen (Client) Host: Engineering Director // Main Gate
Approved
Vikram P. (Auditor) Host: Compliance Officer // West Gate
Pass Issued
Sunil K. (Contractor) Host: Maintenance Lead // Bay 3
In-Plant
VISITOR DIGITAL PASS #8921
VALIDATION OTP
841 902

The Challenge

Paper logbooks caused long queues during morning shift handovers, visitor records lacked contact verification, and plant managers had zero visibility into which contractors or guests were inside the facility during emergency drills.

The Engineering Approach

We engineered a dual-interface platform: an administrative web dashboard for reception and HR, paired with a lightweight, responsive interface for gate guards. The system delivers instant SMS/WhatsApp OTP verification, host approval triggers, and dynamic QR passes.

System Architecture & Tech Stack
Responsive Web App Mobile Pass Verification Role-Based Access Control QR & OTP Engine SMS / Webhook Triggers Security Audit Log

Verified Operational Impact

Replaced slow manual gatebooks with sub-15-second digital check-ins, provided facility management with a 100% digital headcount for safety compliance, and automated host notifications upon arrival.

Manufacturing & Foundry Client

INTELLIGENT MOULD COUNTING

Computer Vision System

A computer-vision solution designed to detect, track, and count casting moulds on moving foundry transfer conveyors using machine learning models and industrial image processing.

VISION_INFERENCE // LINE_02_CONVEYOR // FPS: 28 INSPECTING
MOULD #01 // 97.4%
MOULD #02 // 96.8%
MOULD #03 // 98.1%
MOULD #04 // 95.2%
CONVEYOR SPEED: 0.45 m/s • CONFIDENCE THRESHOLD: ≥ 90% PRODUCTION COUNT: 142 MOULDS TODAY

The Challenge

In high-temperature foundry environments, manual tallying by operators on the conveyor line led to counting discrepancies between raw poured moulds and final cooled castings, creating inventory mismatches.

The Engineering Approach

We deployed an overhead industrial camera connected to an edge inference processor. Custom object detection models were trained on annotated foundry images across varying ambient lighting and thermal contrast, running real-time tracking with bounding boxes and honest confidence metrics.

System Architecture & Tech Stack
Artificial Intelligence Computer Vision OpenCV & PyTorch Edge Inference Object Detection & Tracking Discrepancy Logging

Verified Operational Impact

Replaced prone manual tally counting with an automated visual audit log, providing real-time production numbers directly to shift managers without requiring manual tally clickers.

Clients & Industrial Partners

TRUSTED BY INDUSTRY LEADERS & ENTERPRISES.

We majorly deal in industrial projects designed to eliminate manual work, automate physical workflows, and replace error-prone operations with high-reliability technology.

Paranjape Autocast Pvt. Ltd. Logo
Industrial Manufacturing • Auto Castings

Paranjape Autocast Pvt. Ltd.

Engineered real-time industrial telemetry and energy monitoring infrastructure across plant lines. Eliminated manual sub-meter paper logs, enabled instant furnace load analysis, and automated operational energy accounting.

⚡ Modbus RS-485 Telemetry & Automated Energy Intelligence
Valorex Logo
Global E-Commerce • Automated Dropshipping

Valorex.site

Architected high-throughput dropshipping automation, multi-vendor order routing, live inventory synchronization, and web platform infrastructure, eliminating manual spreadsheet order processing and multi-store overhead.

📦 Automated Dropshipping Pipeline & Multi-Store Engine
PurePort Exporters Logo
International Trade • Export Logistics

PurePort Exporters

Developed automated export tracking, digital cargo manifests, and documentation management software, replacing error-prone manual paperwork and streamlining cross-border logistics dispatch.

🌐 Export Documentation Engine & Cargo Manifest Portal
Our Core Engineering Mandate

WE MAJORLY DEAL IN INDUSTRIAL PROJECTS TO REDUCE MANUAL WORK & DRIVE AUTOMATION.

Manual sub-meter logging, physical inspection checks, paper gate registers, and spreadsheet tracking create expensive operational bottlenecks and human error. TEK10 engineers custom hardware-integrated software and intelligent computer-vision systems that take human friction out of industrial operations.

100%
Paperless Workflow Transition
< 0.1s
Real-Time Machine Vision Checks
24/7
Continuous Unattended Operation
Zero
Manual Logbook Transcription
Start Your Project

HAVE A PROBLEM
WORTH BUILDING?

Tell us what you're trying to build. We'll figure out the technology.

Start a Project → Talk to Us on WhatsApp →
Chat on WhatsApp